Innovation

Self-guided compactors save time, fuel, and emissions, Trimble study shows

The self-steered compactor in action. Trimble’s study found that self-steering mode led to an average 29% reduction in the time it took to do the task and an average 26.5% reduction in fuel consumed (Image courtesy of Trimble)
Construction technology firm Trimble says a field study it conducted shows that roller compactors in self-steering mode do their job faster and more effectively than when steered by people.

Two randomly selected compactor operators each compacted a stretch of ground 20 times steering the compactor themselves, and 20 times using Trimble’s Horizontal Steering Control functionality, which automatically steers the machine guided by a 3D model or compaction pass line.

Measuring 91m in length and around 9m wide, the strip was roughed up between each trial by a grader fixed with a ripper.

The study found that self-steering mode led to an average 29% reduction in the time it took to do the task and an average 26.5% reduction in fuel consumed, which Trimble said translated to potential carbon savings of 15,262 pounds (26.5%).

Typical variation of overlap during multiple compactor passes, auto-steer vs manual (Courtesy of Trimble)

Trimble said the time and fuel savings arose from how much more precisely the auto-steer function controlled the amount of overlap between one pass of the compactor and the next.

Overlap in the auto-steering mode stayed close to the preset 15%. With human hands on the wheel, overlap ranged between 30% and 50%, requiring extra passes to compact the strip, which consumed more time and fuel.

Trimble said auto-steering also cut the risk of over-compaction and under-compaction.

“We know that horizontal steering control makes operators of all skill levels more productive, efficient and accurate, but we wanted to put our own technology to the test in the field to determine exactly what improvements were possible, especially when it comes to carbon emissions and the environmental impact of a job,” said Michael Granruth, Trimble’s director of civil infrastructure business development.

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